Term Project: Door Hinge Jig

Applying digital UX skills to learning physical product design.

Task

Embracing New Challenges

Embarking on the development of the 2-in-1 Door Hinge Jig was a novel experience that pushed the boundaries of our design and engineering capabilities to produce a prototype that would reduce production time by 85% for the client. As a team, we ventured into uncharted territory, grappling with new software, intricate design principles, and rigorous testing protocols. This project was more than just a test of our technical skills; it was a journey of growth, learning, and triumph.

Navigating the Learning Curve

The initial phase of the project was daunting. We had to familiarize ourselves with Onshape, a CAD software that was new to many of us. The steep learning curve was overwhelming at times, making us feel out of our depth. However, through persistence, teamwork, and a willingness to ask questions, we gradually became proficient. This proficiency allowed us to translate our conceptual designs into precise digital models, setting a solid foundation for the physical prototypes.

Applying Design Principles

Designing the 2-in-1 Door Hinge Jig required us to apply fundamental design principles in innovative ways. We focused on:

  • User-Centric Design: Prioritizing user feedback to ensure the jig met the needs of workshop technicians and DIY enthusiasts.

  • Functionality and Usability: Ensuring the jig was easy to use, even for those with minimal technical expertise.

  • Durability and Precision: Selecting materials and refining our design to withstand rigorous use while providing precise drilling results.

Final Product

Bonus CAD Iteration Files

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