A Complete Guide to the Manufacturing Processes of Custom Mailer
Mailer boxes help let businesses advertise their offerings ideally while convincing customers to believe in their authority as a brand. These boxes offer a durable and protective environment to the inside product and their demand is continuously increasing over time. Custom mailer boxes are therefore an optimal solution for brands looking for a drastic boost in their total sales and revenue.
But before proceeding to what customized packaging is, let us first discuss how the printed mailer boxes are manufactured, and what processes are involved in their entire making.
THE DESIGNING MECHANISM
Firstly, the design for these boxes is decided. For this purpose, a complete team of versatile designers works in close collaboration with the clients, clearly understanding their requirements and trying their best to come up with quality solutions. The design produced is exactly what the customers require. To fulfill the purpose, a 3D model of the box is crafted first, also known as its prototype. It is then presented to the client for further approval, which after verification is sent for further processing to the production team.
PRINTING
Once the design is finalized and sent to the production team, the printing procedure initiates. The complete artwork for the business and all the branding details are now printed on these boxes. Firstly, the design is printed on a pre-cut paper sheet, using different printing techniques such as digital, offset, flexographic, and lithographic printing. Though each method comes up with its pros and cons, it is the choice of the customers to choose whatever method they want.
CUTTING
Upon completion of the design and printing mechanism, it is now time for cutting the printed sheet into the required dimensions of the box. For this purpose, a cutting machine is used to ensure the proper cutting of these boxes according to the required specifications. The best thing about using this cutting machine is, it is highly efficient and can cut multiple boxes in a very small time frame.
For obtaining the creases required for setting the boxes, scoring is done, using a specific scoring machine that applies enough pressure on the cardboard to get the required creases. It ensures the setting of the right custom mailer boxes that can easily be molded to the desired shapes and sizes.
GLUING AND FOLDING
After scoring, it’s time to glue up the boxes. A glue machine is used for applying glue to the precut sheet, and only those areas are chosen where the glue needs to be adhered. These areas include the flaps and edges of the boxes, to make sure the box gets the right structure and stands as resilient as ever.
After properly sticking the glue, the box is folded into the desired shape according to its cutting. A special programmed machine is used for this purpose, for folding these boxes according to the asked design. This machine is highly capable of folding sheets expediently and speeds up the entire production mechanism for these printed mailer boxes.
FINISHING AND QUALITY INSPECTION
After getting the precise folding done for these boxes, it is time to finish off with style. There are different finishing processes to consider for this purpose, solely depending upon the requirements of the client. If any excess material is found, it is immediately trimmed off to ensure a clean and modest look of these boxes. Moreover, different additional features are considered in this mechanism, including the addition of different handles for windows, as per the demand of the customers.
After finishing, regular maintenance checks are performed to ensure the boxes are all flawless in terms of quality. There are different quality control procedures performed in this phase, and the complete size, shape, and design of these boxes are tested, as well as their durability and strength. The sturdiness of these boxes is checked to ensure the delivery process is completely hassle-free, and the boxes can withstand all the external constraints that would otherwise deteriorate the quality of the product. Also, the complete printing is analyzed to find out anything that is not according to the client’s expectations.
PACKING UP
Congratulations, it is time to pack up and present the final look of your packaging. Now, the boxes have passed through all the important manufacturing phases and are ready to be packaged and shipped to the required destinations. Different cartons or packaging boxes are used for this purpose, to pack up the product, and label it with the shipping information. This includes the details of the client’s address, contact information, shipping address, the total cost of the product, and the shipping date.
The Mailer Box provides matchless custom mailer boxes that are a top choice for everyone. For details, visit our website.